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Home / Syllabus / B.E. (Automobile Engineering) / Second Year AE / Semester 4 / Manufacturing Processes

B.E. (Automobile Engineering) Manufacturing Processes Syllabus - Mumbai University 2026

The University has moved this degree onto NEP 2020 one year at a time. The first and second years are NEP 2020 syllabi; the third and fourth years are still examined on the REV-2019 'C' Scheme, which is what the University sets for them this year.

Manufacturing-Processes.pdf
Semester 4 · Second Year AE · 3 credits

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Syllabus for Manufacturing Processes

Semester 4 · Second Year AE · 3 credits

Module 0: Prerequisite

  • Required Knowledge of Engineering Workshop-I&II, Engineering Materials and Metallurgy.

Module I: Introduction to Manufacturing process and Metal Casting

  • 1.1 Classification of Manufacturing Processes and applications areas
  • 1.2 Pattern making materials, Types of pattern and allowances.
  • 1.3 Sand molding and Machine molding
  • 1.4 Gating system: Types of riser, types of gates, solidification Special casting processes: CO2 and shell molding, Investment casting, Die casting, Vacuum casting, Inspection & casting defects and remedies.

Module II: Joining Processes

  • 2.1 Classification of various joining processes; Applicability, advantages and limitations of Adhesive bonding, Mechanical Fastening; Welding and allied processes, Hybrid joining processes.
  • 2.2 Classification and Working of various welding methods: Gas, Arc, Chemical, Radiant, Solid State etc. Welding Joints, Welding Positions, Welding defects and their remedies.

Module III: Metal Form Processand Sheet metal working processes

  • 3.1 Metal Forming Process
  • Introductionandclassificationofmetalworkingproc esses,hotandcoldworking processes
  • Introduction,classificationandanalysisofforgingan drollingoperations, Defects in rolled and forged components,
  • Extrusion process, Classification and analysis of wire and tube drawing processes.
  • 3.2 Sheet metal working processes Classification of Sheet metal operations, types of Presses used in sheet metal operations, types of dies.

Module IV: Machine Tools, Machining Processes

  • 4.1 MachineToolsandMachiningProcesses Lathe Machines, Milling Machines, Drilling Machines, and Grinding Machines and selection of grinding wheel, Broaching machines, Lapping/Honing machines (Super Finishing Operations) and shaping/slotting/planning Machines.
  • 4.2 Gear Manufacturing Gear milling, standard cutters and limitations, Gear Hobbing, Gear Shaping, Gear Shaving and Gear Grinding processes .

Module V: Theory of Metal cutting:

  • 5.1 Theory of Metal cutting: Concept of chip formation and types of chips. Speed, feed, depth of cut, Tool material, Cutting tool classification, Orthogonal and oblique cutting, Merchant’s force circle, stresses, shear strain, velocity relations, rate of strain, energy considerations, Concept of specific power consumption in machining, Tool life, Tool wear, Machinability, Cutting fluid.

Module VI: Non Traditional Machining Processes, Polymer Processing and Powder Metallurgy:

  • 6.1 Non Traditional Machining Processes
  • Electro-chemical machining(ECM)
  • Electric-discharge machining(EDM)
  • Ultrasonic machining(USM)
  • Laser Beam Machining(LBM)
  • 6.2 Polymer Processing:
  • Polymer Molding Techniques for thermoplastic and thermosetting plastics. Applications of Plastics in engineering field.
  • 6.3 Powder Metallurgy:
  • Introduction to Powder Metallurgy (PM), Powder making processes, Steps in PM. Compaction and Sintering processes. Secondary and finishing operations in PM.

References

  • 1 Foundry technology by O.P.Khanna
  • 2 Principle of Metal Casting- Heine, Loper and Rosenthal, Tata McGraw Hill.
  • 3 Welding technology by O.P.Khanna
  • 4 Manufacturing Technology (Foundation Forming & Welding)- P.N. Rao, Tata McGraw Hill.
  • 5 Basic Manufacturing Process- D. Mishra IndiaTech Publisher, New Delh
  • 6 Elements of workshop technology.Vol. 1& IIbyS K HajraChoudhury
  • 7 Manufacturing Science by Ghoshand Malik
  • 8 Production Technology by WAJ ChapmanVol.I,II,III
  • 9 Production Technology by P CSharma.
  • 10 Production Technology by Raghuvanshi.
  • 11 Manufacturing Engineering and Technology, 4th Edition- S.Kalpakjian and S.R. Scsimid, Pearson Education
  • 12 Industry4.0:The Industrial Internet of ThingsbyAlasdairGilchrist,2016,Apress.
  • 13 Cyber-Physical Systems: From Theory to Practice by Danda B.Rawat, Joel Rodrigues, Ivan Stojmenovic, 2015, C.R.C. Press. Page | 60
  • 14 Optimization of Manufacturing Systems using Internet of Things by Yingfeng Zhang, Fei Tao, 2017, Academic Press (AP), Elsevier. Sr. Links for online NPTEL/SWAYAM courses: No.
  • 1 https://nptel.ac.in/courses/112/107/112107219/
  • 2 https://nptel.ac.in/courses/112/107/112107215/
  • 3 https://nptel.ac.in/courses/112/107/112107084/
  • 4 https://nptel.ac.in/courses/112/107/112107144/
  • 5 https://nptel.ac.in/courses/112/107/112107078/
  • 6 https://nptel.ac.in/courses/112/107/112107239/
  • 7 https://nptel.ac.in/courses/112/104/112104195/
  • 10 https://nptel.ac.in/courses/112/107/112107213/
  • 11 https://nptel.ac.in/courses/112/107/112107090/
  • 12 https://nptel.ac.in/courses/113/106/113106087/
  • 13 https://nptel.ac.in/courses/112/103/112103263/
  • 15 https://nptel.ac.in/courses/112/106/112106153/
  • 16 https://nptel.ac.in/courses/112/107/112107250/

Reproduced from the University of Mumbai syllabus for B.E. (Automobile Engineering) under NEP 2020, in force from the academic year 2025-26. Wording is as printed in that syllabus. Module numbering is as printed there too.

The complete syllabus

This subject is cut from the University circular for its year. Open a document here if you want the whole thing rather than a single subject.

PDF 7.39 (R-A) B.E. (Automobile Engineering) Sem I & II (Revised, NEP 2020) NEP 2020 syllabus Read full PDF Read
PDF 6.46 (N) B.E. (Automobile Engineering) Sem III & IV (NEP 2020) NEP 2020 syllabus Read full PDF Read
PDF 6.10 B.E. (Automobile Engineering) Third Year, Sem V & VI (REV-2019 'C' Scheme) REV-2019 'C' Scheme syllabus Read full PDF Read
PDF 6.46 (R) B.E. (Automobile Engineering) Fourth Year, Sem VII & VIII (REV-2019 'C' Scheme) REV-2019 'C' Scheme syllabus Read full PDF Read
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