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Efficiency Rating Procedures

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Chapter Twenty-Three

Syllabus topic 10, "Efficiency rating procedures"

Pages 64 to 66 of 82

In one line

Efficiency rating measures what a worker produced against what he was expected to produce, expressed as a percentage of standard hours to actual hours.

The formula

Efficiency percentage = standard hours for the actual output ÷ actual hours worked × 100.

The numerator is not the standard hours of the period. It is the standard time allowed for the work the man actually did. Getting this the wrong way round is the common error: a man who produces nothing in eight hours has an efficiency of zero, not of a hundred.

Where the standard comes from

Work study. A method study fixes the best way of doing the job, and a time study then measures how long that method takes for a qualified worker working at a normal pace, with allowances added for rest, personal needs and unavoidable delay. The result is the standard time, and it is the yardstick everything in this chapter is measured against.

A standard is a fact about the method, not about the man. If the method changes, the standard must be re-set, and a standard left unrevised after the machine was replaced will show everybody as brilliant.

Worked example

The standard time for a component is 10 hours. In a week of 40 hours a worker completes 5 components. Compute his efficiency.

Standard hours for actual output, 5 × 1050 hours
Actual hours worked40 hours
Efficiency, 50 ÷ 40 × 100125 per cent

A second worker completes 3 components in the same 40 hours.

Standard hours for actual output, 3 × 1030 hours
Actual hours worked40 hours
Efficiency, 30 ÷ 40 × 10075 per cent

Both men were paid for 40 hours. The first delivered 50 hours of work and the second 30, and no attendance record could have told management that.

Reading the rating

RatingWhat it usually meansWhat management does
Below 100Want of skill, poor tools, bad material, or an unwilling workerTrain, investigate the conditions, or move the man
About 100The standard is being metNothing
Above 100A skilled and willing workerReward under the incentive scheme
Far above 100, and by everybodyThe standard is loose, not the men exceptionalRe-set the standard by a fresh time study

The last row is the one worth remembering. A rating is evidence about the standard as much as about the worker, and a scheme that pays bonus on a loose standard costs money for output that would have come anyway.

What efficiency rating is used for

  • Incentive payment, which is the next chapter: nearly every premium scheme pays on the time saved, which is the same information in another form;
  • promotion and increments, on evidence rather than impression;
  • identifying training needs, worker by worker and department by department;
  • revising standards, where a whole section moves together;
  • fixing the labour hour rate, because a department that runs at 80 per cent efficiency needs more hours, and more wages, for the same output.
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