UNIVERSITY OF MUMBAI ’S
Garware Institute of Career Education and Development
Proposed Syllabus for the course of
BACHELOR in PAINT TECHNOLOGY
(THREE YEAR FULL -TIME COURSE)
Credit Based Semester and Grading System with effect from the academic year
(2017 -2018)
1
UNIVERSITY OF MUMBAI
GARWARE INSTITUTE OF CAREER EDUCATION & DEVELOPMENT
SYLLABUS RELATING TO THE
GRADUATION IN PAINT TECHNOLOGY COURSE (FULL- TIME)
(Revision w.e.f .the academic year 2017 -2018 of Course introduced in 19 85)
Preamble:
• Paint industry is expanding at a fast rate.
• Production of paint, pigment and resins has increased manifolds.
• The area of application is very vast due to the requirement of both decorative and
industrial coatings.
• This growth requires t rained and qualified personnel to take up a leading role.
• At present the demand for paint technologists is more than supply from all
institutions in India. This gap requires to be filled up.
Objective
:
• To impart adequate knowledge and develop the skill requirements to meet the
demands of the industry.
• To train the students in theory and practical to fit in well and perform in an
excellent manner.
• To give exposure to manufacturing, quality control systems and modes of application.
• To Groom the st udents to take up executive and supervisory roles.
Career Scope:
• With growth in industry there are good job opportunities.
• The placements are in the manufacturing units of paint, pigments and resins. Application in automobiles, furniture, ship building , plastics and allied industries.
• The job positions start from supervisor in manufacturing, quality control executive, technicians, and techno - commercial jobs as well as become an
entrepreneur or painting contractor.
2
Syllabus Details:
Subject
Code Core Subject Assessment Pattern Teaching Hours Semester - 1
Topics Internal
Marks
60 External
Marks 40 Total
Marks
(CA)
100 Theory
Hours Practical
hours Total
Hours Total
Credits
1.1 Communication
Skills - I 60 40 100 60 -- 60 4
1.2 Computer Lab 60 40 100 45 -- 45 3
1.3 Introduction to
Paints & Surface
Coatings 60 40 100 60 -- 60 4
1.4 Industrial
Chemistry 60 40 100 45 -- 45 3
1.5 Construction
Engineering 60 40 100 45 -- 45 3
1.6 Unit Operations 60 40 100 45 -- 45 3
1.7 Auto CAD 100 100 45 -- 45 3
1.8 Practicals 200 -- 200 -- 90 90 3
Total 660 240 900 345 90 435 26
Semester - 2
2.9 Pigments,
Solvents and
Additives 60 40 100 60 -- 60 4
2.10 Resin
Technology I 60 40 100 45 -- 45 3
2.11 Basic Paint
Manufacturing 60 40 100 60 -- 60 4
2.12 Decorative
Paints 60 40 100 45 -- 45 3
2.13 Paint Application
- I 60 40 100 45 -- 45 3
2.14 Paint Application
– II 60 40 100 60 -- 60 4
2.15 Practicals 200 -- 200 -- 90 90 3
Total 560 240 800 315 90 405 24
3
Subject
Code Core Subject Assessment Patterns Teaching Hours Semester - 3
Topics Internal
Marks
60 External
Marks
40 Total
Marks
(CA)
100 Theory
Hours Practical
hours Total
Hours Total
Credit
s
3.16 In-Plant Training 200 -- 200 -- 3
Months 3
Months 12
3.17 Industrial
Coatings - I 60 40 100 60 -- 60 4
3.18 Printing Inks and
Specialty
Coatings 60 40 100 45 -- 45 3
3.19 Paint
Technology 60 40 100 45 -- 45 3
3.20 Industrial
Finishing - I 60 40 100 60 -- 60 4
3.21 Practicals 200 -- 200 -- 90 90 3
Total 640 160 800 210 3
months
& 90 3
months
& 300 29
Semester - 4
4.22 Protective
Coatings I 60 40 100 60 -- 60 4
4.23 Systems &
Engineering
Aspects in
Surface Coating 60 40 100 45 -- 45 3
4.24 Basic Test
Methods in
Coatings 60 40 100 45 -- 45 3
4.25 Industrial
Finishing - II 60 40 100 60 -- 60 4
4.26 Project Handling 60 40 100 45 -- 45 3
4.27 Economics of
Painting 60 40 100 60 -- 60 4
4.28 Practicals 200 -- 200 -- 90 90 3
Total 560 240 800 315 90 405 24
4
Subject
Code Core Subject Assessment Patterns Teaching Hours Semester - 5
Topics Internal
Marks
60 External
Marks 40 Total
Marks
(CA)
100 Theory
Hours Practical
hours Total
Hour s Total
Credit
s
5.29 Communication
Skills II APTIS 100 -- 100 60 -- 60 4
5.30 Administration
and Cost
Management 60 40 100 60 -- 60 4
5.31 Factory
Management 60 40 100 60 -- 60 4
5.32 Protective
Coatings II 60 40 100 60 -- 60 4
5.33 Industrial
Coatings II 60 40 100 60 -- 60 4
5.34 Resin
Technology II 60 40 100 60 -- 60 4
5.35 Safety, Health
and
Environment 60 40 100 45 -- 45 3
Total 460 240 700 405 -- 405 27
Semester - 6
6.36 Quality
Management 60 40 100 60 -- 60 4
6.37 People
Management 60 40 100 60 -- 60 4
6.38 Construction
Chemicals 60 40 100 60 -- 60 4
6.39 Project Training 200 -- 200 -- 3
months 3
months 12
Total 380 120 500 180 3
months 180 24
Total 3260 124 0 4500 1770 6
months
& 360
6
Month s
&
2130 154
Two or T hree G uest Lectures by Experts per S emester .
One Industrial V isit per S emester for exposure to industry.
5
SUBJECT -WISE SYLLABUS
Semester I
Total
Hours Session
of
3 hrs
each
1.1 COMMUNICATION SKILLS - I
Unit I
Basic English, general grammar, construction of sentences,
punctuations, comprehension, etc.
Unit II
Introduction to Communication, Elements and Process of
Communication.
Unit III
Audience analysis, message and situation analysis.
Unit IV
Barriers to effective communication
Interpersonal, intra- group and inter -group Communication.
Unit V
Transmission, Listening, Elements and process of listening.
Strategies for effective listening. Barriers to listening.
Unit VI
Interviews and Group Discussion.
Unit VII
Written communication, Memos, Reports – defining a
problem, developing objectives and options.
Unit V III
Business Letter Writing, Elements and Principle,
Communication in the role of a supervisor, feedback,
maintaining log -book.
Unit IX
Written Analysis clarity and style.
Unit X
Briefing of reports, articles and other documents.
Presentation skills – Public Speaking.
6
6
6
6
6
6
6
6
6
6
2
2
2
2
2
2
2
2
2
2
1.2 IT / COMPUTER LAB
Unit I
Elements of LAN, WAN
Unit II
Microsoft Windows
6
6
2
2
6
Unit III
Office: Word, Excel, Power Point
Unit IV
Internet Browsing, Information on Programming Languages and Operating Systems, DBMS.
Unit V
PC Hardware Selection. Laptops, Client Server
Unit VI
Elementary understanding of Database.
Unit VII Management Information Systems
9
9
9
3
3
3
3
3
1
1
1.3 INTRODUCTION TO PAINTS AND SURFACE COATINGS
Unit I
Introduction to Paints and Paint Industry – trends in the
paint industry.
Unit II Classification of Surface Coatings.
Unit III Paint Glossary – Paint, Lacquer, varnish, viscosity, Rheology
consistency.
Unit IV
Binder – medium – vehicle.
Unit V
Development of Paints and coatings – Future trends.
Unit VI
Drying oils – constitution of oils; properties of oils –
saponification value, Iodine value etc. Unit VII
Extraction of oils – Treated oils.
Unit VIII
Polymer, functionality, Degree of polymerization, Minimum
film formation, glass transition temperature.
6
6
6
6
6
12
6
12
2
2
2
2
2
4
2
4
1.4 INDUSTRIAL CHEMISTRY
Unit I
Introduction, Units and dimensions, elements, compounds,
atoms, molecules
Unit II
states of matter; solid, liquid and gases, valency, oxidation
state
Unit III
chemical bonds, electro negativity, polar ity, chemical
reactions and equations.
3
3
3
1
1
1
7
Unit IV
Acids, bases, mineral acids and salts, pH, titrations,
indicators, oxidation and reduction.
Unit V
Molecular weight
Organic Chemistry Fundamentals:
Unit VI
Hydrocarbons – Aliphatic, Aromatic, Oxygenated
Com pounds, Oils, Amines, Isocyanates, etc..
Unit VII
Important organic chemicals, solvents, lubricants, corrosion
inhibitors, antioxidants, Stabilizers etc.
Unit VIII
Inorganic compounds of different functional groups and
their relevance in paint industry.
Unit IX
Fuels: Types of industrial fuels, calorific values and
efficiency of utilization of fuels. Products of combustion of
fuels.
Unit X
Quality of water supplies; nature of impurities.
Unit XI
Purification and treatment of water,
Deionization of Water
3
3
3
6
6
6
3
6
1
1
1
2
2
2
1
2
1.5 CONSTRUCTION ENGINEERING
Unit I
Different forms of buildings and Main Principl es in
construction
Unit II
Eelements of building, function of each e lement, building
materials and their uses.
Unit III
Common faults, defects in buildings.
Unit IV
Aesthetic principles relating to the interior and exterior
appearance of the building.
Unit V
Engineering drawings, Plans and Elevation of Solids. Unit VI
Scales of Drawings, Recognition of various Engineering
Drawings.
Unit VII
Sealing, Plastering, and Surface preparation.
6
6
6
6
6
6
9
2
2
2
2
2
2
3
8
1.6 UNIT OPERATIONS
Unit I
Industrial Operations, Systems in the man ufacturing of
pigments, resins and paints.
Unit II
Different operations like mixing, agitation, Heat transfer,
filtration, drying, pulverisation, grinding etc.
Unit III
Paint filtration, sludge, filtration – plate and frame filters.
Unit IV
Fluid flow, L aminar -stream line flow
Unit V
Turbulent flow, Rheology, f low properties
Unit VI
Pumps, gravity flow
Unit VII
Transfer of solvents, resins, oils, pigments and other
ingredients.
6
6
9
9
6
3
6
2
2
3
3
2
1
2
1.7 AUTO CAD
Unit I
The Basics
• Introduction to Auto CAD
• What makes Auto CAD special?
Unit II
A first loot at Auto CAD
• The Drawing Editor, Using Pull Down Menus,
Toolbars, Keyboards Etc.
Unit III
Working with Auto CAD
• Opening an exis ting file, saving a file, closing Auto
CAD
Unit IV
Creating The First Drawing
• Specifying Relative Cartesian Co - Ordinates
• Specifying Distances with Polar Co - Ordinates
Unit V
Using various modes ( ortho, osnap polar etc.)
Zoom and Pan
Unit VI
Standard Objec t Selection Methods Along with Erasing
Inquiry commands and using HELP.
Unit VII DRAW - Circle, Arc, Ellipse, Donut
Polygons, Polylines,
Point with its use for Divide and Measure.
3
3
3
6
6
3
6
1
1
1
2
2
1
2
9
Unit VIII
MODIFY – Rotate, Scale, Stretch, Mo ve, Copy Mirror, Army
Offset, Chamfer, Fillet etc., Trim, Extend, Break,
Align etc., Miscellaneous commands
Unit IX
CONCEPT OF LAYERS
BLOCKS – Creating, Inserting, Exploding the blocks
WBLOCKS - Use of work blocks, creating librar y of drawings,
use of library . 9
6 3
2
1.8 PRACTICALS 90 3
SEMESTER II Total
Hours Session
of
3 hrs
each
2.9 PIGMENTS, SOLVENTS AND ADDITIVES
Unit I
Pigments: Definition, classification of pigments, forms of
colourants, selection criteria of pigments, colour and
structure of pigments, properties of pigments.
Unit II
Inorganic pigments: TiO 2, Prussian Blue, Iron Oxide, Chrome
Pigments, Carbon Black, anti- corrosive pigments, Extenders,
CaCo 3, BaSo 4, Silicates etc.
Zinc Oxide, White Lead etc.
Unit III
Organic Pigments, Important parameters in the
manufacturing of organic pigments.
Unit IV
Toluidine Reds, Hansa Yellow, Benzidine Yellow,
Phthalocyanines, High Performance Pigments.
Unit V
Solvents: Types of solvents, Characteristics of Solvents,
Solvent power, Solvent Index, Rate of Evaporation of
Solvents, Thinners, Diluents, Dilution Ratio.
Unit VI
Additives: Dryers, Levelling agents anti- skinning agents,
wetting and dispersing agents, anti -settling agents, biocides,
UV Light stabilizers etc.
9
12
6
9
12
12
3
4
2
3
4
4
2.10 RESIN TECHNOLOGY I
Unit I
Oils, Classification, Linseed, Soyabean, Tung Oil, DCO,
Treated Oils, Modification of Oils, Stand Oils – Application.
Unit II
9
3
10
Natural Resins: Rosin, Ester gum, shellac – their Application.
Unit III
Synthetic Resins: Chemistry , Raw Materials for manufacture,
Process of manufacturing.
Unit IV
Properties and Application.
Unit V
Alkyds, Modified Alkyds, Long Oil, Medium Oil and short oil alkyds.
Unit VI
Saturated and unsaturated polyesters, phenolic resins,
amino resins UF and MF
6
9
6
6
9
2
3
2
2
3
2.11 BASIC PAINT MANUFCTURING
Unit I
Simple guide lines to paint formulations.
Unit II
Inputs and information to formulation, Rheology, Viscosi ty
and flow properties, Oil absorption, Pigment volume
concentration (PVC) and critical Pigment volume
concentration (CPVC), Variation in the properties of
coatings with change` in PVC.
Unit III
Pigment Dispersion, wetting and grinding, Dispersion and
stabilization, Daniel flow point method – importance – mill
base formulations.
Unit IV
Dispersion Equipment/machinery.
Unit V
Ball Mill, Pug Mills, Sand Mill, Double and Triple Roll Mills,
Attritors, High Speed Dispersers, turbo Mills, Dyno Mills etc.
6
15
12
12
15
2
5
4
4
5
2.12 DECORATIVE PAINTS
Unit I
Classification, Solvent Thinnable / Water Thinnable,
Interior/Exterior, Powder/Paste/Liquid etc.
Unit II
Lime Wash, Powder Distemper, Oil bound distemper, acrylic
distemper, acrylic emulsion and premium emulsion, Enamel
paint and texture finishes etc.
Unit III
Tinters, Universal stainers, importance and usage of
stainers.
Unit IV
Paint system, Primer – Primer surfacers and Top Coat.
Unit V
9
12
9
9
3
3
3
3
11
Dealer tinting systems and colouran ts.
6 2
2.13 PAINT APPLICATION – I
Unit I
Application of Decorative and architectural paints.
Unit II
Surface preparation, importance of sanding and area
inspection for interior and exterior painting, Pre- treatment
of wood, masonry, and cementaceous surfaces.
Unit III
Importance of putties, water proofing chemicals, crack
filling and Plaster of Paris, various application methods with
their advantages and limitations, Brushing, roller coating
and spraying, Type of brushes and rollers – selection
criteria, guidelines for applications.
Unit IV
Requirement of paint for different end applications,
methods of application, dilution ratios and good work
practice, Masking and cleaning measures.
Unit V
Tools and equipment re quired, care and maintenance of
equipment, Pain ter kits, Painting procedures. Do ’s and
Don’ts for better paint application.
Unit VI
Safety measures, use of ladders, scaffoldings, Measurement
technique.
Unit VII Colour selection and shade matching at site.
Unit VIII Introduction to dealer tinting system.
3
9
9
9
6
3
3
3
1
3
3
3
2
1
1
1
2.14 PAINT APPLICATION – II
Unit I
Various substrates for paint application like metal, plastics,
wood, paper etc.,
Unit II
Impurities on the surface, surface preparation, pre-
treatment, Methods of pre- treatment, Different processes
like degreasing, derusting, phosphating.
Unit III
Batch, Semi -automatic and automatic processes.
Unit IV
Industrial paint application methods – spray ing
conventional, airless, electrostatic and hot spraying, dipping,
flow coating, tumbling etc.
9
15
12
15
3
5
4
5
12
Unit V
Special requirements of coatings for application
9
3
2.15 PRACTICALS 90 3
SEMESTER III Total
Hour s Session
of
3 hrs
each
3.16 IN-PLANT TRAINING
For a period of 3 months in pigment, paint, resin
manufacturing industries.
In-plant training report is to be submitted. This is followed
by presentation and
VIVA VOCE.
3
Months
3.17 INDUSTRIAL COATI NGS – I
Unit I
Characteristics of Industrial coatings, Types of coatings –
Lacquers and non convertible.
Unit II
Convertible coatings and chemically cured coatings.
Unit III
Stoving types – advantages, Novelty finishes, Flamboyant
finishes, wrinkle and hammer tone finishes.
Unit IV
Thermosetting acrylic systems.
Unit V
Refinish and maintenance coatings, OEM.
Coatings, General Engineering, Domestic appliances.
Clear Coatings for metal, chemical resistant coatings.
Unit VI
Special requirements of specific in dustries like paper,
chemical industries, food processing etc.
Unit VII
High performance coatings, Heat resistant coatings.
9
9
12
6
9
12
3
3
3
4
2
3
4
1
13
3.18 PRINTING INKS AND SPECIALITY COATINGS
Unit I
Difference between paint and printing inks,
Classification of printing inks.
Unit II
Printing ink formulations, Different printing processes,
substrate characteristics.
Unit III
Printing ink application methods, selection criteria and
choice of process.
Unit IV
Drying characteristics, film properties, etc. Unit V
Inks for plastic, glass substrate
Unit VI
Coatings for leather, paper, plastics et c
6
9
9
6
6
9
2
3
3
2
2
3
3.19 PAINT TECHNOLOGY
Unit I
Drying mechanism and processes, Film formation by various
mechanisms, Properties of these films.
Unit II
Specifications, use of specification and importance.
Different types of specifications used in the Paint Industry
and for application.
Unit III
Explanation and usage of IS, Defense, AST M and BS
specification.
Unit IV
Specific testing methods based on usage of paint.
Unit V
Specialty coatings – Texture finishes, application and usage.
Traffic paints – Different types, rectification and repair
requirements.
Unit VI
Road marking paints, sp ecialty of these coatings –
Application requirements.
Unit VI I
Phosphorescent coatings
Luminescent coatings
Specific properties of these coatings and application.
6
9
6
6
6
6
6
2
3
2
2
2
2
2
3.20 INDUSTRIAL FINISHING – I
Unit I
OEM Paint shop – Flow of components/ articles for painting.
Present pre -treatment processes, state -of-the-art method
15
5
14
for phosphating, Advantages over the earlier systems.
Unit II
Quality control systems. On- line quality control, advantages
– Application in a large paint shop – Rectification of rejected
items, Analysis of rejection.
Unit III
Electrostatic application, Ransburg no. 1and Ransburg No. 2
processes requirements and selection of spray heads.
Unit IV
Electro- deposition – Types – Principle involved and general
mechanism of electro -deposition.
Unit V
Why electro- deposition, Throwing power and turnover
ratio.
Unit VI
pH control, Tank Control Systems.
15
9
6
9
6
5
3
2
3
2
3.21 PRACTIC ALS
90
3
SEMESTER IV
Total
Hours Session
of
3 hrs
each
4.22 PROTECTIVE COATINGS
Unit I
Powder coatings – Types, classification of powder coatings,
manufacturing of powders.
Unit II
Merits and Demerits of powder coatings.
Unit III
Surface preparation of substrates for powder coatings,
Methods of application of powder coatings, properties and
usage.
Unit IV
Marine Coatings, Types of coatings required in painting of a
ship, surface preparation, Blast primers, Finishing of decks,
hull,
Unit V
Top sides etc. Corrosion, Fouling, Anti Fouling Coatings,
High Performance Coatings.
9
9
15
15
9
3
3
5
5
3
15
Unit VI
Coil coatings, Types, Method of application, curing, us age,
3 1
4.23 SYSTEMS & ENGINEERING ASPECTS IN SURFACE
COATING
Unit I
Systems in Paint Application, Handling, Safety, Energy,
Effluent, Recycling, Paint Circulation Systems.
Unit II
Spray booths, Function , types, selection of spray booths,
requirements.
Unit III
Pre-treatment Plants, Tanks, Construction and Material of
Construction, Baskets, cradles and tackles.
Unit IV
Stoving Ovens – Function, types of Ovens, Batch Type,
Continuous Straight –through type Camel Back Ovens,
Convection and Infra Red Type.
Unit V
Type of Fuels, Economy.
Unit VI
Electro deposition Plant requirement, ultra filtration system,
Anolyte, Catholyte boxes.
Unit VII
Conveyorisation and transporter system
9
6
6
9
3
6
6
3
2
2
3
1
2
2
4.24 BASIC TEST METHODS IN COATINGS
Unit I
Importance of Testing. Testing in Paint, Resin, Pigment
manufacturing units specifications and standardisation.
Unit II Testing of Solvents Quality Control Systems.
Unit III
Testing of Paints, Dry tests, wet tests, Performance tests.
Sampling, Preparation of Panels.
Unit IV
Testing for Film Properties, Mechanical properties and
Chemical resistance, corrosion resistance, weathering tests,
salt spray, impact resistance, Hardness tests, Gloss and DOI.
Unit V
Humidity tests, Humidity cabinet.
9
6
9
12
9
3
2
3
4
3
16
4.25 INUSTRIAL FINISHING – II
Unit I
Paint Film Defects, Run- down sagging, bitty finish,
blistering, orange peel, cissing – causes and remedial
measures.
Unit II
Rework, rejection and rectification, Refinishing, reasons for
refinishing,
Unit III
Types of systems available.
Unit IV
Automation, Introduction to Robotics.
Unit V
Comparison of different modes of application, Choice of a
specific typ e.
Unit VI
Criteria for the selection, Transfer efficiency, optimisation
etc.
12
6
9
12
12
9
4
2
3
4
4
3
4.26 PROJECT HANDLING
Unit I
Introduction to types of projects, Projects in Decorative and Industrial Paints.
Unit II
Meaning of a project – starting a project.
Unit III Internal Flat / Building Painting, External Building Painting,
Safety Compliance.
Unit IV
Work related issues based on actual requirements,
Scaffolding and other requirements.
Unit V
Inspection during the pro ject.
Unit VI
Conformance to specification and requirements.
Unit VII
Technical and Commercial proposals, drawings, data
collection, inspection.
Unit VIII Decision making – Execution of work, role of a supervisor.
Quotations, Control of Project, Tracking progress of a
project, Managing smooth flow of project, Factors affecting
the project – completion within the stipulated time.
Unit IX
Projects on industrial coatings, Proposals and Systems for
the process.
3
3
3
6
3
3
3
6
3
1
1
1
2
1
1
1
2
1
17
Unit X
Colour schemes for painting, selection o f colour, Modern
trends. Terminology related to building and apartments.
Unit XI
Knowledge of construction materials, Leakage/seepage,
trouble shooting.
Unit XII
Prompt execution of work, Estimation of project time.
Handing over after completion of the project.
6
3
3
2
1
1
4.27 ECONOMICS OF PAINTING
Unit I
Components of Cost of Painting. Methods of Calculation of
remuneration to labour on the basic of work done, Bonus
System.
Unit II
Minimum wages and compliance.
Unit III Accounting of idle time – achieving maximum utilization of
labour – multi skilling.
Unit IV
Direct and Indirect expenses – cost record and principles
involved Fixed cost, variable cost – wastage and sc rap –
Accounting procedures and methods.
Unit V
Duties of work execution – Difference in working in a plant
and executing work on the basis of painting contracts.
Unit VI
Tenders, meaning of tenders – Procedure of floating a
tender – activities involved .
Unit VII
Measurements – importance – Right way of taking
measurements – Demonstrating with actual examples such
as 1BHK, 2 BHK flats – critical measurements.
Unit VIII
Reading of drawings – Actual terminology involved.
Estimation – How to give estimation, what are the essential
and significant components involved.
Unit IX
Quotations – Generating quotations – Basis to arrive at the
quotations – submission of quotations.
9
3
3
15
6
6
3
6
6
3
1
1
5
2
2
1
2
2
18
Unit X
Billing – Requirements for billing – Registration of firm with
various gove rnment bodies – PWD etc.
3 1
4.28 PRACTICALS
90 3
SEMESTER V Total
Hours Session
of
3 hrs
each
5.29 COMMUNICATION SKILLS II
Unit I
APTIS – Grooming and skill Development to fit in well to the
industrial Environment.
60
20
5.30 ADMINISTRATION AND COST MANAGEMENT
Unit I
Administration Function, Discipline, Security measures,
Welfare activities, Personnel management, Services
including Canteen cooperative stores, Transport etc.
Unit II
cleanliness of Premises. Marking of area and Locations,
use of coloures ’ Red & green, Alert system, Safety of the
Plant ,Networking .
Unit III Scheme of Government – small scale industries, Expor t
benefits, current and future trends. Unit IV
Costing Cost -concepts, Fixed costs, Variables Costs. Direct
cost, indirect cost, over heads working Capital, Balance
sheet.
Unit V
Budgetting , Amortization, Inventories, Return on
Investment(ROI), Decis ion on Capital investment.
15
15
9
15
6
5
5
3
5
2
5.31 FACTORY MANAGEMENT.
Unit I
Management principles , Introduction to production and
operations management, classification of jobs ,processes
and procedure.
Unit II
Conversion of raw materials into finished products.
Unit III
Production planning and control -Function ,planning
Horizon, Dovetailing of plans ,PPC as a corporate strategy.
15
3
15
5
1
5
19
Unit IV
Materials management, purchase function, reorder levels,
Store management- function, Receiving ,inspection ,issuers
stores .
Unit V
accounting , stock taking and inventories Maintenance
management, Preventive maintenance Total productive
maintenance Quality management , system (QMS) QS 9000
Factory Acts, Batch costing. Production costing.
12
15
4
5
5.32 PROTECTIVE COATINGS -II
Unit I
Coatings for structure , buildings, chemicals plants, fly -
overs, girders etc.
Unit II
Floor coatings , coatings for swimmi ng pools ,ponds, water
tankers etc .
Unit III
Coating for chimneys , furnaces, kilns refractory linings.
Unit IV
High temperature resistant coatings, coatings for steels
,maintenance and submerged under water ,Specialty
products Food can prote ction, Corrosion and Chemical
resistant Coatings.
Unit V
Coating for fasteners, coatings for metal containers,
Aerospace Coatings, Intumescent coatings, can coatings
6
9
9
21
15
2
3
3
7
5
5.33 INDUSTRIAL COATINGS II
Unit I
Coatin gs for Automobiles, Development of Automobiles
Coatings, Solid colours, Metallic colours, Different resins and
polymers used pigments for metallic coatings, Base and
clear coat Combination, Underbody coatings function, Type
of Coatings ,sealers, special coatings.
Unit II
Coatings for plastics - Reason for using plastic, Purpose of
coating, plastics, preparation and pretreatment of plastics,
Type of plastics used TPO, the growing exterior plastics,
Different types of Coatings used for plastics, application, coating composition colour and matching .
Unit III Refinishing paints - Types and usage, repairs.
Unit IV
Texture finishes - application and usage.
15
15
6
6
5
5
2
2
20
Unit V
Road marking paints
Unit VI
Customer complaints, Handling Customer complaints, soft
skills for painters and contractos. 6
12 2
4
5.34 RESIN TECHNOLOGY II
Unit I
Alkyd resin, processes ,comparison of processes, effect of
oil modification, DCO alkyds, manufacture of alkyd resin,
non drying alkyd ,styrenated alkyds .
Unit II
Amine resin, lacquer grade UF resin, Preparation, MF resin,
properties of UF & MF resins
Unit III Epoxide resin, properties re action with phenol and UF resin,
cold cure epoxy resins, Epoxy resins esters.
Unit IV
Unsaturated pol yester resin, basic constituents, cross -
linking reaction, uses of additives, general property.
Unit V
Polyamide resins, physical property and structure, resins for
conventional paints.
Unit VI
Polyurethane resin, isocyanate reaction, hazards, catalysts
properties of Lacquers, speed of drying and curing, film
flexibility, application, metal finishes, wood finishes ,Rubber lacquers ,wire enamels, fabric coatings ,urethane oils.
Unit VII Silicon resins, preparation, properties application.
Unit VIII
Acryl ic resins – Types – properties and application water
dilutable – soluble emulsions, modified resins.
9
3
6
6
6
15
9
6
3
1
2
2
2
5
3
2
5.35 SAFETY , HEALTH AND ENVIRONMENT
Unit I
Safety at manufacturing and ap plication of paint.,
Materials used in paint shops. Toxicity of materials.
Behavior of solvents , Flash point , odour etc. Handling,
storage , transportation and usage of materials.
flammability of solvents.
Unit II
Explosive limits - Inhalatio n of solvent vapors. Safety at
shop floor. Occupatomal and Threshold limits
Unit III
Safety and well being of employees, Health and welfare
provisions, change rooms, safety requirement for the
15
9
6
5
3
2
21
processes eg. Abrasive blasting, Electrostatic app lication,
Airless spraying and electrodepostion
Unit IV
First Aid fire fighting
Unit V
Noise levels – protection from noise, ventilation, wash room
Unit VI
Packaging – packaging material composition, labelling,
warning for toxins and poisons.
Unit V II
MSDS, symbols, personal protective equipments
Working at height
3
3
6
3
1
1
2
1
SEMESTER VI
Total
Hours Session
of
3 hrs
each
6.36 Quality Management
Unit I
Meaning of Quality -Quality assurance input and out- put
quality,
Unit II
Production quality . Quality as Corporate strategy standards
and specifications.
Unit III
Statistical quality Control methods
Unit IV
Problem solving Techniques -
Unit V
QMS, EMS and OSHA standards Relation of Quality gl obal
standards,
Unit VI
Quality Concepts .,
Unit VII productivity and growth. Inspection
Unit VIII
And quality checks, First time right Concept.
12
12
3
3
6
9
9
6
4
4
1
1
2
3
3
2
6.37 People Management
Unit I
Human Resource Develo pment in organizational Context ,
Team building Soft skills, Behaviour and ett iquettes.
Unit II
Personnel management e nvironment, Interaction with
different stakeholdes Traning and Development.
Unit III
Career planning
6
9
3
2
3
1
22
Unit IV
Motivation and Productivity
Unit V
Economic background and Employee Compensation
Regulatory framework for Industrial relations, Industrial
relation
Unit VI
Employer Discipline
Unit VII
Grievance handing and suggestion schemes.
Unit VIII
Industrial conflict resolution, workers `partici pation in
management, Leadership styles, group dynamics.
Unit IX
Customer orientation and satisfaction.
12
6
6
9
6
3
4
2
2
3
2
1
6.38 Construction Chemicals
Unit I
Function and importance of construction chemicals.
Unit II Different types of construction problems and diagnosis.
Unit III
Identification of causes of leakages and dampness in the
structure.
Unit IV
Different types of chemicals, cement and polymer, Unit V
polymer modified mortars(PMM) and Epoxy/PU sy stem.
Unit VI
Their Properties performance and economics.
Unit VII
Repairs and restoration, different method available,
processes and application.
9
15
12
12
6
3
3
3
5
4
4
2
1
1
6.39 PROJECT TRAINING –
For a period of three months in a Paint application, Quality
control, Techno Commercial work, Marine application etc., -
Submission of project , Training report – presentation & viva
voce
3
months
Reference :
Organic Coating T echnology , Volume 1 & 2
By Henry Fleming Payne
Outlines of Paint Technology 3rd Edition
by W. M. Morgans
Polymer Sewer
23
by n. v. vishwanatham
Hess's Paint Film Defects, Their Causes and Cure, 3rd
Edition 3rd Edition by H. R. Hamburg (Author)
Production operation management
by panneerselvam
Basic of Paint Technology Part 1 & Part 2
By V. C. Malshe
Organic Coating Technology , Volume 1 & 2
By Henry Fleming Payne
Paint Technology Manuals Volume 1 to 6
By Chapman & hall
Industrial paint application By W. H. Tatton , E. W. Drew
Powder Coating By Bob Utech
PASSING STANDARD AND PERFORMANCE GRADING:
MARKS GRADE POINTS
GRADE
75 TO 100 7.5 TO 10.0 O
65 TO 74 6.5 TO 7.49 A
60 TO 64 6.0 TO 6.49 B
55 TO 59 5.5 TO 5.99 C
50 TO 54 5.0 TO 5.49 D
0 TO 49 0.0 TO 4.99 F (FAILS)
The performance grading shall be based on the aggregate performance of Internal Assessment
and Semester End Examination.
The Semester Grade Poin t Average (SGPA) will be calculated in the following manner:
SGPA = ∑ CG / ∑ C for a semester, where C is Credit Point and G is Grade Point for the Course/
Subject.
The Cumulative Grade Point Average (CGPA) will be calculated in the following manner :
CGPA = ∑CG / ∑C for all semesters taken together.
R. __________ PASSING STANDARD FOR ALL COURSES :
Passing 50% in each subject /Course combined Progressive Evaluation (PE)/Internal Evaluation and Semester -End/Final Evaluation (FE) examination taken togethe r. i.e. (Internal plus External
Examination)
R. __________
24
A. Carry forward of marks in case of learner who fails in the Internal Assessments and/ or
Semester -end examination in one or more subjects (whichever component the learner has
failed although passing is on total marks).
B. A learner who PASSES in the Internal Examination but FAILS in the Semester -end
Examination of the Course shall reappear for the Semester -End Examination of that
Course. However his/her marks of internal examinations shall be carri ed over and he/she
shall be entitled for grade obtained by him/her on passing.
C. A learner who PASSES in the Semester -end Examination but FAILS in the Internal
Assessment of the course shall reappear for the Internal Examination of that Course. However his/h er marks of Semester -End Examination shall be carried over and he/she
shall be entitled for grade obtained by him/her on passing
R. __________ ALLOWED TO KEEP TERMS (ATKT)
A. A learner shall be allowed to keep term for Semester II irrespective of numbe r of
heads/courses of failure in the Semester I.
B. A learner shall be allowed to keep term for Semester III wherever applicable if he/she
passes each of Semester I and Semester II.
OR
C. A learner shall be allowed to keep term for Semester III wherever appli cable irrespective
of number of heads/courses of failure in the Semester I & Semester II.
D. A learner shall be allowed to keep term for Semester IV wherever applicable if he/she passes each of Semester I, Semester II and Semester III.
OR
E. A learner shall b e allowed to keep term for Semester IV wherever applicable irrespective
of number of heads/courses of failure in the Semester I, Semester II, and Semester III
F. A learner shall be allowed to keep term for Semester V wherever applicable if he/she
passes ea ch of Semester I, Semester II, Semester III and Semester IV.
OR
G. A learner shall be allowed to keep term for Semester V wherever applicable irrespective of number of heads/courses of failure in the Semester I, Semester II, Semester III, and Semester IV.
H. The result of Semester VI
wherever applicable OR final semester shall be kept in abeyance until the learner passes each of Semester I, Semester II, Semester III, Semester IV , Semester V wherever
applicable.
OR
I. A learner shall be allowed to keep term for Semester VI wherever applicable irrespective
of number of heads/courses of failure in the Semester I, Semester II, Semester III,
Semester IV and Semester V.
25